Machine PARK
| Material preparation: | |
| Sheet and section surface cleaning prior to mechanical blasting: |
revolving table blasting system: max. diameter 3200, height 1000 mm |
| continuous blasting system: max. width 3000, min. length 2500, max. height 700 mm | |
| manual blasting: max. cabin dimensions 4800 x 3800 x 12.000 mm (w x h x l) | |
| according to individual agreement in the case of larger lengths and weights |
| Sheet shearing: | up to 12 mm thickness, max. cutting length 3150 mm |
| NC flame cutting of sheet with oxygen burners(Messer Griesheim): | max. sheet thickness 180 mm, dimensions 4000 x 15000 mm |
| Mechanical sheet straightening: |
up to sheet thickness 10 mm and width 2500 mm up to sheet thickness 15 mm and width 1500 mm up to sheet thickness 20 mm and width 500 mm |
| Universal circular saws for transverse and oblique cutting: | up to diameters of 290 mm (330 mm with re-sinking) |
| Band saws: | up to diameters of 400 mm and various profiles |
| Presses: | |
| Folding presses: | max. pressure 315 t (3150 kN), max. length 4000 mm |
| Sheet roll bending: | for length up to 3000 mm, max. plate thickness 16 mm,min. diameter 400 mm |
| Straightening presses: | max. pressure 300 t (3000 kN), table dimensions 3100 x 6000 mm,working surface 2600 x 5000 mm, max. height 1000 mm |
| Assembly: |
All assembly workshops are equipped with levelling workbenches and assembly equipment. |
| Large components: | max. weight of the welded constructions to be produced: 20 t; length 40 m |
| Lifting capacity: | per crane max. 12.5 t (several cranes max. 36 t) |
| Welding: | |
| Primarily with semi-automatic welding machines(ESAB, KEMPI, MESSER): | manual E-111 electric arc welding and t MAG – 135, active gas metal welding; 121- UP welding 783 - Drawn-arc stud welding |
| 3 Turn-Tables 18-30t capacity | All welders have a valid welding certificate according to EN 287-1 for the relevant process. |
| Non-destructive material testing with the following processes: |
radiographic test ultrasonic test magnetic powder test colour penetration test |
| Evaluation in own testing laboratory: |
x-ray devices ERESCO 65 MF2L ultrasonic-echograph Krautkrämer USK-6 und USM – 2 electro-magnetic defectometer TIEDE-TWM 220 |
| Mechanical processing: | |
| Turning: | center turning carousel turning up to diameters of 4000 mm, height 2250 mm, max. 16t NC lathes |
| Milling: | max. dimension 1250 x 3500 and height 950 mm |
| Grinding: |
round surface grinding: up to diameters of 320 mm, max. length 2000 mm, max. 300 kg |
| Flat surface grinding: | up to 700 x 2000 mm |
| Horizontal drilling machine: |
with max. frontal working surface: 2500 x 7000 mm / spindle advance 1600 mm 3000 x 5000 mm / spindle advance 1600 mm |
| Sheet edge processing: | up to thickness of 80 mm, max. lenght 10500 mm |
| Drilling: | upright drilling machines up to diameters of 80 mm, CNC-drilling machines up to diameters of 50 mm, table dimensions 1875 x 8000 mm, max. component height 1000 mm |
| Surface treatment and painting: |
Colour applications takes place using modern airless spraying devices.Nova Verta Industrial booth, Dimension L x W x H 15m x 7,3m x 4,4m, air-conditioned |
| Transport connections: |
Excellent road connections, also ideal for special transports. |